Experience

Ratio Made, Redmond, WA – Composites Engineer  

2023 – Present

• Designed five market-ready composite products from concept through validation, applying DFM principles to optimize geometry, layup, and tooling for repeatable small-batch manufacturing

• Conceived and built novel composite manufacturing machinery and custom fixtures enabling rapid prototyping, adaptable small-batch production, and validated product consistency

• Implemented lean manufacturing and continuous improvement initiatives, optimizing production workflows and facility layout to reduce labor time by up to 70% and save $200K+ in capital equipment costs

• Developed and implemented composite fabrication processes and workflows, scaling production capacity to 200+ units/month through systematic tooling optimization

• Led root cause analysis and failure investigations, designing test fixtures that improved product strength by 15%

• Established preventive maintenance and reliability practices, achieving zero unplanned downtime across critical production runs

McGill Formula Electric, Montreal, QC – Aerodynamics Manufacturing Lead                          

2017 – 2022

• Led fabrication of critical components contributing to 1st place overall – Formula SAE Electric (North America, 2019)

• Developed and executed composite layup, infusion, and curing processes for 25+ aerodynamic components

• Authored a 30+ page composites manufacturing handbook, formalizing best practices and work instructions

• Applied iterative design and manufacturing improvements to reduce defects and improve repeatability

Flux Marine, Newport, RI – Mechanical Engineering Intern  

2020

• Designed and manufactured composite structures for electric outboard prototypes, including full ownership of composite cowling

• Applied DFX and manufacturability principles to improve performance, cost, and production readiness

• Fabricated precision components using CNC machining, additive manufacturing, and metrology tools

GE Current Indoor Lighting, Lachine, QC – Mechanical Engineering Intern          

May - December 2019

• Created and maintained 100+ CAD models and engineering drawings, supporting production and design updates

• Built and tested 200+ assemblies, following engineering specifications and standardized procedures

• Executed Six Sigma process improvement projects, including data collection, statistical analysis, and reporting with FMEA and process validation

Education

McGill University, Montreal, QC – Bachelor of Engineering, Mechanical             

2022

• Completed 8-month internship program at GE Current

Additional Information

• Software: SolidWorks, PLM, NX, Abaqus, MS Office Suite, Adobe Illustrator, Python

• Fabrication: Advanced composite layup techniques, CNC programming, GD&T, pneumatic controls, manual milling, welding, 3D printing, HVLP painting, hand tools, shop safety, metrology

• Hobbies: audio equipment, automotive repair, furniture design, sailing, paddleboarding, backpacking